Double Column Vertical Machining Center

Introduction:

Double column vertical machining center is a machine that not only presents a complex mix of advanced technology and good machine design but also that of great performance. In recent years, this machine has quickly become popular for several kinds of metal related industrial work, whether it is cutting, engraving, carving, tapping, etc.

Due to high demand and specialised working knowledge of manufacturing double column vertical machining centers, there are not many dealers globally, hence one should look for them with high scrutiny. If you know the basics of how a milling machine works and how an increased size can help your manufacturing needs, then you should buy one after getting a quote or simply contact a company and let their experts guide you with it.

In this article, we will discuss the kind of components that are generally used in double column vertical machining centers and some of their important features along with the importance of quality check and what to look for while buying them.

Components of Double Column Vertical Machining Center:

Basically, a well built double column vertical machining center has common features. These can help you identify if you are looking at the right choice or not. Look for these components and try to understand about them from an industry expert if possible:

 

-          Table: This is the main area on which workpieces are mounted, often aluminium plates are also used to do the fixtures. The table is not stagnant since it can be moved, mostly sideways.

-          Rotating spindle: This is the part of the machine that actually has the tools used underway for cutting metal. The motion in this part of the machine is downward and back up. This is usually known as the Z axis as opposed to the table, whose motion is between X and Y axes. 

-          Temperature regulation system: Since a double column vertical machining center uses a lot of energy, it heats up often. And, it’s important to keep it cool so that the spindle, cutter, and other parts can work well. Hence a temperature regulation system is always there.

-          Conveyor: Conveyors are often employed in the machine so that everything can be done within time and efforts can be possibly saved.

-          Rotating table: Since these machines can also be customised to a large extent, often this is used to add more axes to it. This way, it can be used to maximise the output and performance.

-          Loaders: These usually work with an automated system to load parts in the machine to help save time.

-          Tool change: Manually changing tools is indeed a tough task since it requires several stoppages. A tool change option can automatically help in saving cost and increase the output.

Importance of Quality Control:

While talking about a double column vertical machining center, which is usually large in size, the importance of quality control is further increased. With a good quality control and management system in place, the product efficiency can be maximised. With more efficiency, the machines are utilised in the best possible manner.

What to Look for?

When looking to buy this machine, it is recommended to ensure that the frame is tough and secure. A good frame can go a long way in ensuring durability of the double column vertical machining center. Moreover, the spindle design should be as optimal as possible, while the size of ram must be heavy duty. Apart from the machine life, also try to understand the tool life from the manufacturer or an industry expert. Remember that these machines are not for usage that would rather do better with machines of smaller sizes. Vertical machining is available in several sizes, but this is especially for large scale and quantum of use.

See if it is possible to get the machines customised for your manufacturing or industry work beforehand. The dealer can offer you quotes which may be negotiated possibly. If you work in an industry where large metal parts are used, for instance aerospace engineering or manufacturing, then it is necessary that you get this step out of the way before purchasing.